Harsiddhi Air Solution builds much more than standard PSA oxygen and nitrogen plants. For example, in our Gas Generators range, we provide Hydrogen Gas Generators, Ammonia Cracker Units, CO₂ Recovery Plants, and Gas Purification Systems, all designed with sophisticated technology and world-class engineering and reliable efficiency and energy operation.
We are an ISO-certified manufacturer of on-site gas generation plants built to specification to meet industrial and process application needs. From providing high purity hydrogen for heat treatment, CO₂ for food processing, or hydrogen-nitrogen mixtures for metallurgical processes, we have the most efficient and dependable system for your plant.
Types of Other Gas Generators We Manufacture
1. Hydrogen Gas Generator
Our Hydrogen Gas Generators are designed using water electrolysis or methanol reforming technology to produce pure, dry hydrogen gas with purity levels up to 99.999%.
- Features: Low maintenance, compact design, high safety standards, automatic pressure control.
- Applications: Heat treatment furnaces, electronic industries, chemical manufacturing, and hydrogenation processes.
2. Ammonia Cracker Units
The Ammonia Cracker generates a Hydrogen–Nitrogen gas mixture (75% H₂, 25% N₂) by cracking anhydrous ammonia using a nickel-based catalyst at high temperature.
- Advantages: Economical hydrogen source, easy operation, consistent composition.
- Applications: Bright annealing, sintering, brazing, and reducing atmospheres in metal industries.
3. Carbon Dioxide (CO₂) Gas Generator & Recovery System
Our CO₂ Gas Generators and Recovery Plants produce high-purity CO₂ from fermentation, combustion, or other industrial processes. The system includes scrubbing, drying, compression, and liquefaction stages for pure CO₂ output.
- Benefits: Environment-friendly, cost-effective, and continuous CO₂ recovery.
- Applications: Food & beverage carbonation, welding, pharmaceuticals, and fire suppression systems.
4. Hydrogen–Nitrogen Gas Mixing Systems
We offer automatic hydrogen–nitrogen mixing systems for precise ratio control used in annealing, sintering, and furnace operations.
- Features: Flow-controlled mixing, safety interlocks, and oxygen analyzers for consistent quality.
5. Gas Purification & Drying Systems
Complementing our gas generators, we design gas purification units and dryers for removing moisture, hydrocarbons, and impurities, ensuring ultra-pure gas delivery for critical applications.
Advantages of using our Gas Generators
- Exceptional Purity: Purity levels reaching 99.999% are attainable using cutting-edge purification technologies.
- Energy Conservation: The enhanced design lowers the consumption of both gas and electricity.
- Durable and Compact: Built to be durable and available for operation around the clock, seven days a week.
- Totally Automated: Gas pressure, purity, and flow are all managed through a PLC-based control system.
- Tailor Made: Designed according to the Client’s specific flow rate and gas composition.
- Eco-Friendly: On-site Generation means reduced risks associated with gas storage and transport.
- Simple to Serviced: The modular design makes servicing easy, while also extending the life of the unit.
Technical Specifications for Gas Generators
| Parameter | Typical Value / Range |
|---|---|
| Flow Capacity | 5 – 5000 Nm³/hr (customizable) |
| Gas Purity | Up to 99.999% |
| Working Pressure | 1 – 10 kg/cm² |
| Power Supply | 415V, 50Hz, 3 Phase |
| Gas Types | H₂, N₂, CO₂, H₂–N₂ mix |
| Purification Method | Molecular sieve, catalyst, and filter stages |
| Operation | Continuous / Semi-automatic / PLC-based |
Applications in Various Industries
- Metallurgical and Heat Treatment – These include the use of hydrogen, nitrogen, and other gases for the annealing, brazing and sintering process.
- Electronics and Semiconductor Manufacturing – Hydrogen and nitrogen are used as reducing atmospheres.
- Food and Beverage Processing – CO₂ is used to carbonate and package products.
- Chemical and Pharmaceutical Industries – Supply of gases that are critical to purity in processes.
- Automotive and Engineering – Applications involving controlled atmosphere furnaces and preparation for fabricating metals.
- Glass and Ceramics – Uses of the reducing atmosphere essential for clarity and strength in glass and ceramics.
- Environmental and Recycling Facilities – CO₂ is captured on-site and reused.
What Makes Harsiddhi Air Solution an Obvious Choice
- Gas Systems Expertise: Decades of expertise in either PSA or catalytic and reforming based gas generation technologies.
- Unaudited Quality Assurance: ISO 9001:2015 and ISO 13485:2016 certified manufacturing process.
- Energy Efficient Design: Operational costs reduced from improved regeneration and control systems.
- A Complete Package: Turnkey solutions all design and fabrication to installation and after-sales support.
- Environmentally Responsible: On-site generation is a way of eliminating transportation risks of gas.
- Outstanding Customer Support: Extensive service network for maintenance and training.
Frequently Asked Questions on Gas Generators
Q1: What purity levels can the Gas Generators reach?
A: Purity levels vary depending on the gas type and overall system design, and can reach up to 99.999%. This helps support high reliability of your process.
Q2: Can the Gas Generators be customized?
A: Yes. Harsiddhi Air Solution customizes every unit to meet client requirements for flow rate, gas type, and purity.
Q3: What safety features do the Gas Generators include?
A: All systems include automatic shutdown, pressure relief valves, flame arrestors, and gas leak detection for safe operation.
Q4: How efficient are your systems when it comes to energy?
A: Our systems utilize modern heat recovery and low-loss purification technologies to minimize power and gas requirements.
Q5: What maintenance is needed?
A: It is recommended to regularly check the filters, heating units, and catalyst beds. Because the systems are modular, access is simple and servicing is quick.
Q6: Do you provide both installation and training?
A: Yes, we offer integrated turnkey solutions including turnkey installation, commissioning, and operator training.
Q7: Which industries are your gas generators most commonly used in?
A: Industries such as steelmaking, chemical processing, pharmaceuticals, automotive, and food processing use our systems for reliable and continuous supply of gas.
Choose Harsiddhi Air Solution for Industrial Gas Generation Systems
Are you searching for a gas generator tailored to fit your application as closely as possible?
Harsiddhi Air Solution designs, develops and manufactures an Gas Generators that perform reliably in any application, even the most demanding conditions, with a combination of efficiency and safety.
📞 Call Us: +91 9023435128
📧 Email: info@harsiddhiairsolution.com